Any special considerations for an overhead crane installation actually begin during the quotation process. During that process, the overhead crane installer will review generic drawings of the crane equipment and review blueprints or building floor plans to give their best estimate of what it will take to install an overhead crane in the customer’s facility. Installing a Crane in a New Construction Facility Ideally, you’re installing an overhead crane into a new construction facility and the Engineers and Project Managers can work with your building construction contractors right from the start. This gives them more freedom and flexibility to design the building to accommodate an overhead crane system.The manufacturer can provide a construction contractor with crane loads and also help calculate building support requirements for the crane system. The contractor can provide the crane manufacturer with drawings that allow the manufacturer to incorporate the crane design right into the building design and prints. In rare cases, you crane for sale may be able to design and build the facility around the application of the crane. This truly allows you to accommodate all design requirements including hook height, lift, span, and any foundation or structural requirements. This type of upfront planning is the most cost-effective way to help you accommodate the space required to operate an overhead crane, as well as lay out your production areas, design work cells, and maximize storage and floor space. Heck, if an overhead crane is one of the first items installed in the building, you can even utilize the crane to help with the construction and erection of the building and other equipment in the facility. Installing a Crane in an Existing Building Structure Unfortunately, most crane installations don’t occur in a brand new facility with a flexible installation time frame and a blank slate to design and build the structure around the crane itself. In most cases, the design and engineering team has to retrofit an overhead crane and its support structure into a space that wasn’t originally designed for a crane system. To further complicate things, production is already up and running with employees moving about and machinery and other equipment in operation—all creating obstacles for getting installation equipment and materials into the building. Installing an overhead crane in an existing building requires a thorough understanding of the current building’s structural supports. You will most likely have to bring in a third-party to perform structural surveys of the following: Support beams or columns Roofing Foundation and flooring (concrete, dirt, gravel, etc.) Any existing runway structures In most cases, these load surveys need to be performed by a third-party civil or structural engineer and are the responsibility of the customer to coordinate and facilitate prior to the installation. A crane installer may be able to help coordinate the effort, but they will not perform the surveys or load ratings themselves. The results of these ratings can determine if the crane is supported from the roof, is a free-standing design, or can be tied back to existing supports. The deadweight of the crane, or the loads on the structure which remain fixed even when the crane is not performing a lift, need to be considered. Ceiling beams, flooring, and support beams can be reinforced with internal bracing, or can be totally redesigned to spread the load between multiple points versus a single point. Free and Clear Access to the Facility The Project Managers and installers should have a clear understanding of how they’re going to get the crane equipment and any other equipment required for installation into and out of the building and yard. This equipment can include any of the following: Semi-trucks, trailers, and flatbeds Mobile installation cranes to lift the bridge and runway beams Generators Scissor lifts For a wide span crane system, it’s a good idea to have the installers come out and do a dry run prior to the installation date. A tape measure can be used to mock up the length of the beams that need to be maneuvered through the facility and a couple of guys can plan a route to safely and efficiently move material to the installation site. It also helps them determine if any building panels need to come off, if any fencing needs to be temporarily removed from the yard, and identifies potential obstructions within the facility that may affect installation efficiency. Headroom Another often overlooked consideration is headroom within the facility. If you’ve designed a crane system that just meets OSHA’s 3” minimum overhead clearance requirement, how do you plan on erecting the crane itself? You may not have enough headroom to use a mobile crane or man lift to pick the beams up to erect the crane’s runway and bridge structures. You may need to leave off a building panel for a new construction facility, or use a skylight or other means of roof entry on an existing facility. It’s better to plan for that ahead of time, than to realize it’s an issue on the day of the installation—potentially racking up additional charges for a longer than expected installation. Production Costs If you’re installing an overhead crane into an existing building, then you have to consider what type of production may be affected by the crane installation. Are there permanent work cells that need to be maneuvered around? What type of other equipment or machinery may cause obstructions for the installers? Do you plan to have production up and running during the installation? If the installers need to work around production or operating machinery in your facility, they need to know that upfront so they can accurately quote and develop a timeline for your installation. However, sometimes the cost of shutting down production is just too high. Understanding how production downtime can affect your bottom line will help you determine if it’s better to have the installers work while your other equipment is in operation, or if you can schedule an installation to occur during off-hours. You can schedule an overhead crane installation during the evenings, on weekends, or even on holidays. However, you should know that non-standard installations typically come at a higher rate than the standard hourly rate because the installers are working non-traditional hours and may have to run continual shifts to complete the installation during the desired time frame. Not Being Ready When the Installers Show Up Some overhead crane manufacturers require 30 days change notice to the agreed-upon install date, and other manufacturers may only require 7 days prior to make any changes to the scheduled install date. Make sure that you have a clear understanding of the “point of no return” for your overhead crane installation. Once the process gets rolling, there’s really no way to stop it as the crane and installation equipment is probably en route to your facility. Also, consider all of the different people that will be involved in the installation process and all of the effort involved to coordinate their schedules: Truck drivers Mechanical installers and mechanical assemblers Riggers, who will do the majority of the unloading and setting up of equipment Crane operators Electrical specialists Crane technicians Your agreement with the installer will specify that if any type of delay occurs within that 7-30 day cancellation window, you will incur significant charges related to paying employee wages, and rental and storage of equipment. It is so important that you keep in constant communication with the crane installer and notify them immediately of any issues or concerns that could delay their installation time frame.

Precise, fast, long service life – the Demag V-type crane revolutionises load handling. Its innovative design featuring tapered diaphragm joints reduces oscillation frequency by 30%, cuts its weight by an average of 17%and doubles its service life to as many as 500,000 changes of load. Our new girder design offers significantly improved efficiency for handling loads and higher handling rates than conventional box-section girders. Improved efficiency More precise positioning Higher handling rates Double the service life Optimised deadweight Lower forces transmitted to existing superstructure Additional load capacity Service-friendly More lifting points simplify assembly and installation Additional safety thanks to improved view Further benefits Greater flexibility in headroom dimensions Surface area exposed to wind reduced by up to 55 % Reduced environmental impact Technical data Load capacity：up to 12.5 t Span：up to 30 m Long-travel speed：up to 60 m/min Cross-travel speed：up to 30 m/min Lifting speed：up to 12.5 m/min Non-standard specifications on request Model variants Model variants for optimum match with the building design. Packaging & Shipping 1. Main girder, ground girder and support legs will be packed by bubble paper; 2. All the electrical parts will be packed by plywood box; 3. Rails will be naked within container. Our Services 1. Once provide us the requirement, the details technical data and CAD drawing will provide you. 2. Strict quality control system, supervision the work to ensure the best crane for you. 3. Strict production line, make sure manufacture the goods on time. 4. Best cooperation forwarder provide the soonest and reliable service for our goods. 5. If needed, senior engineers can be your side do the installation guide and training. FAQ 1. Is your product customized? Thanks for your question. Yes, because the working condition are different, all our products are customized depending on detail requirement! So if you give us more information about the lift capacity, span, lift height, power source and other specials, we will give you a very quick quote! 2. How many operating methods for my selection? Thanks for your question. The standard operating methods we provide is pendent controller with push buttons. Meanwhile, we can also provide the remote control with push buttons and the cabin (space capsule seat) control with joystick. You can choose any of them, just tell us! 3. What’s the max lifting capacity of the crane? Thanks for your question. The max. Lifting capacity of our standard crane are up to 600 ton (the electric hosits are up to 80 t). If this can’t satisfy your working requirement. Please contact us for special customized. 4. The space of my workshop is limited, can the crane ok for mine? Thanks for your question. For low headroom workshop, we have the Special products. The detail dimension please consult our professional engineer. 5. Can the crane work in hazardous environment? Thanks for your question. .For hazardous environment, please consult our professional sales manager crane for sale.

Why need to confirm crane duty classification when crane buying? To identify the duty classification of the types of overhead crane helps you to buy the most suitable overhead cranes for you application, which will be the most economical solution for your application. The right selection of the crane duty cycle or classification will ensure the durability of the overhead crane machine and components to withstand the loads and usage requirements. Two cranes with different duty classifications but with identical capacity and span may vary in price very largely. For high duty classification requires specialized components, such as, electric hoist, end carriage, electric motors, bearings, and crane controls, etc., whereas, the lower duty classification cranes are more standardized and matched with more economical components and parts, which will lower expense to a large degree. And also you may have a long term plan, that you may expand your production in the future, in this way, your crane capacity may be higher or the number of lifts per day may be increased. In this way, you may want to spec the crane out so that it can support the needs of your future growth. Therefore to buy overhead crane, the crane duty classification have to be confirmed.

Jib crane service: Jib cranes are used primarily used indoors for lifting and moving around weights on the crane factory floor or in the inventory. However, they can also be used outdoors, for the quick and economic lifting of weights. jib crane manufacturers offer both, portable and fixed jib cranes depending upon the requirements of the clients. DQCRANES can supply a wide range of Jib cranes with load carrying capacities varying from 500 Kg to 10 Tonnes. Jib cranes are also available in various configurations and fittings depending upon the requirements of the clients. Jib cranes applied in automobile industry: Jib cranes are used extensively in workshops, automobile industries, automotive ancillary industries, piping industries, packaging industries and so on. In automobile industries, the jib cranes are often used on the assembly lines to lift heavy parts like the engine and set them on the frame. Jib cranes also find immense usage in inventory management, in warehousing and packaging unit of automobiles, over and above using them on the assembly lines and manufacturing plants. Hence, Jib Cranes practically act as a machine that makes assembling easier and faster, while also directly impacting inventory and warehouse management as well.

Construction site of a thermal power plant in Morocco. Large amounts of manual chain hoists are used to adjust or fix the position of pipes through which steam or gas passes. Product Solutions More than 1000 units manual chain hoists are required to help construct a thermal power plant, and this time we received an order for 100 units of 1 ton chain block models are used in this site. Chain hoists are carried and moved many times, and in addition, the pipes of a power plant are installed at narrow intervals and a minimum of two manual chain hoists are used for one installation, hence, construction companies prefer a lightweight and smaller size of chain hoist. Manual chain hoist is extremely easy to carry and handle because it is small and lightweight. In addition, it is excellent in terms of workability and durability, it minimizes the burden placed on workers and it is a product that can be safely used for a long time crane service. Kindly notice: Min. Order 20 units for manual chain hoist if the lifting capacity is equal to or less than 5 ton. More quantities, Better price!

Crane Request Our customer required the installation of a travelling overhead crane for handling and transferring of large panes of glass around their workshop. The customer from Philippines needed to supply lifting coverage over a large working area so the crane load hook needed to be able to be positioned anywhere within 3 axis, allowing for hoisting up and down, travel left to right and long travel forward and backwards. The Solution We supplied the customer with a single girder overhead travelling crane total 25 metres in length and with a span of 9.5 metres and a safe working load of 5t as required. This system was fitted with a electric wire rope hoist which benefits from a travelling motor gear box, ensuring smooth travelling speeds, whilst also offering dual speed lifting crane company and variable speed for cross and long travel motions, all of which is controlled with a radio remote control system. As the main uses for this overhead crane are to assist in transferring material around the workshop and loading/unloading trucks, the radio remote control system we supplied with the electric wire rope hoist makes for a safer transition when doing so.

Crane hook is a common device for grabbing and lifting loads used by a hoist or crane. The lifting crane hook is usually equipped with safety latch to ensure the wire rope sling, chain or rope in the proper place of crane hook and ensure the safety. With one or more built-in pulleys, the crane hook group can amplify the lifting force. Crane hook for your overhead crane, gantry crane, and other types of lifting equipment is for sale. Type of crane hooks with different crane hook dimensions are available. Crane hook design service is also available. Check types of crane hooks now and get your crane hook designed.

JK series high speed electric winch has the rated speed of 22 m/min with capacity of 0.5 -10 ton, used in large and middle sized concrete, steel structure and mechanical equipment installation and dismantling. Get your high speed electric winch to speed up your business. The winch crane for sale is suitable for all kinds of bridge, port, wharf and road and bridge engineering and large factories and mines engineering equipment installation. High speed electric winch main parameters: High speed electric winch model: JK0.5 High speed electric winch rated load: 5 KN High speed electric winch rated speed: 22 m/min High speed electric winch rope capacity: 190 m High speed electric winch rope diameter: 7.7 mm High speed electric winch technical data High speed winch technical data Advantages and features of high speed winch High efficiency electro- hydraulic block brake. Used both for horizontally pulling and vertically lifting. Optional control mode ( cam control, electric control box or remote control). Three layers’ anti-corrosion paintings. Q345B steel-casting rotation drum. Compact design and beautiful appearance. Winch application of high speed winch Road, bridge and building construction. Used on cranes as the lifting mechanism. Used in or outside different kinds of mines for pulling and lifting. Used on boat or harbor for pulling and lifting. Used in different kinds of workshops for pulling and lifting. Some special usage for pulling or lifting. The high speed electric winch has the rated speed of 22 m/min with capacity of 0.5 -10 ton, used in large and middle sized concrete, steel structure and mechanical equipment installation and dismantling. Get your high speed electric winch to speed up your business.

Lifting and materials handling problems can be quite complex. In some cases a forklift, crane or other overhead lifting solution can become expensive. Our mobile gantry crane for sale provides a cost-effective lifting solution that is reliable and versatile. Choose the gantry crane that suits you! Mobile gantry crane machine is made to order, so it can be customized to suit a wide range of possibilities and applications without cost penalty. The engineered design makes the device incredibly easy to use, simple to assemble and extremely practical as it can be used virtually anywhere (indoors and outdoors). The heavy-duty castors allow the device to be effortlessly transported around a workplace and shifted into position for quick access. Our mobile gantries can be made to handle up to 10 tonnes and span up to 8 m. Simply choose the required lifting capacity and dimensions of the crane to suit your needs, and we supply the complete solution to fit! Mobile gantry crane for sale! A variety of options are available to ensure your gantry crane suits your needs. Choose from a number of options including: Engineered steel construction. Lifting capacity up to 10,000 kg. Manual chain block or electric hoist. Manually pushed, geared or electric beam trolley (for hoist travel). Motorized (powered drive) wheelbase.

What are the structural characteristics of a cantilever crane? The cantilever jib crane machine is composed of a column, a rotation arm, a cantilever drive device and an electric hoist. The lower base of the column is fixed on the concrete foundation through anchor bolts, the motor drives the reducer to drive the equipment to reverse the cantilever, and the electric hoist performs reciprocating operation on the cantilever I-beam. The cantilever of the crane is a hollow steel structure, with light weight, large span, large lifting weight, economical and durable. The built-in walking mechanism adopts special engineering plastic walking wheels with rolling bearings. The cantilever lifting device is matched with the highly reliable electric chain hoist, which is especially suitable for short-distance, frequent use and densely distributed lifting operations. It is highly efficient, energy-saving, It has the features of labor saving, small floor space, easy operation and repair. During operation, the load is lifted by pressing the button, and the tortuous and suspending movement of the beam is used to avoid objects in the manipulating manufacturing area to enlarge the working area. Push and pull quietly by hand to reach any position in the work area. Cantilever cranes occupies a small area, are completely independent and are an ideal job crane, and are suitable for outdoor cargo yards and loading and unloading channels.

With a combination of a large column jib cranes and wire rope hoists, our customer in Brazil transported 7.5 t aluminum coil from the stock yard to the processing line. Crane Solutions It was difficult to set up a top running overhead crane due to limitations on the strength of the existing factory and the height at which equipment could be installed. But by adopting our column mounted jib cranes, the mass of the crane company was greatly reduced and this made its installation possible, and Increase safety and productivity. The motorized rotation type they adopted is more suitable for being remotely controlled and for performing fine-movement work than a manually operated Jib cranes. Wire rope hoists achieves high operability, which offers fast and smooth movement and operation. In addition, it is a very safe product because it comes with an overload prevention device as standard too.

The client is one of the manufacturer of conveyor belts in Saudi Arabia, have equipped their new production facility with double girder EOT crane. With the opening of the new production facility the crane company intend on the one hand to expand their product range and on the other hand to increase production for export by 30 to 60% as early as next year. Over 99% of the products—primarily telescopic conveyors for postal parcels—go to the export market. According to our client's requirement, we supplied with a double girder EOT crane with spans of 19.52 metres and SWLs of 10 tonnes. This EOT crane is equipped with the standard crane control systems: this enables new cranes to function according to the application situations and the crane operators. And able to position loads in very precise ways but they also contribute to increasing productivity. Now the crane has been delivered to our customer and prepared to be installed.

Single Girder EOT Crane main components including: bridge frame, electric hoist, and electric control system. According to single girder eot crane operation site actual situation, its operation mode can be selected as ground pedant operation, wireless remote operation or driver’s cabin. Single Girder EOT Crane main traveling mechanism adopt soft start motor, smooth and quiet operation, its traveling speed can be designed double speed and frequency control or other types of speed. Single Girder EOT Crane Bridge Steel Structure Part Electric Single Girder Crane bridge frame consisted of main girder and end girder. End girder mechanism including traveling motor, reducer, wheel set, rubber buffers and so on. Single Girder EOT Crane Main Girder Single girder eot crane main beam is the main carrier structure; the lower flange is hoist traveling track. Its structure made by steel rolling into U-shaped groove, oblique cover plate, ribs and I-beam welding into plain girder or with steel plate welding into box girder, two ends of the beams set with board connections. Main girder made into upper camber as required, camber degree not less than horizontal level under the rated capacity, main without permanent deformation during normal working. Single Girder EOT Crane Driving Unit Single Girder EOT Crane Driving box and cover is cast from good anti-vibration performance gray iron HT200; after aging treatment through special fixture processing and manufacturing on the lathe. Gears and gear shaft material is 40Cr, after a series of precision machining, heat treatment hardness is 235-269HB. Single Girder EOT Crane Motor Single Girder EOT Crane Motor adopt soft start motor, to achieve start from slow speed to normal speed finally reach stability; which solved impact operation compared to the normal motor and applicable to frequent start, energy saving and environmental protection situation. Standard Motor insulation class is B, protection class IP44, also can made to F, H insulation class, IP54, IP55 protection class according to working condition requires. Single Girder EOT Crane Wheel Set Single Girder EOT Crane Wheel set made of 45 # steel, made after precision machining and heat treatment, heat treatment hardness 300-380HB, hardened layer not less than 260HB at a depth of 15mm. Single Girder EOT Crane Electrical generally use Mitsubishi, Yaskawa, Siemens, Schneider and related brands. Single Girder EOT Crane Electrical Protection Systems Single Girder EOT Crane Emergency power-off switch Single Girder EOT Crane set with red mushroom head type rotary reset emergency power off switch for emergency situations quickly cut off main power and control circuit of the single girder crane. Emergency power off switch mounted in the place convenient for worker operation. Single Girder EOT Crane Overload Limiter When Single Girder EOT Crane load reaches 90% of its rated load, single girder crane overload limiter issued suggestive alarm signal; when the load reaches 110% of its rated load, single girder crane limit switch immediately cut off the lifting power source and issued prohibitive alarm signal. Single Girder EOT Crane Travel limit Single Girder EOT Crane Lifting mechanism equipped with up and down fire stopper, as the limit switch of lifting mechanism, it also has protective effect against the controller adhesions. Single Girder EOT Crane travel limit including common limit switch, and higher performance, smaller size, more accurate limit space photoelectric switch or laser anti-collision device. Single Girder Crane Technical Parameter: Single Girder EOT Crane Configuration 1. End Beam 2. Driver’s Cabin 3. Main Girder 4. Tonnage Plate 5. Electric Wire rope Hoist 6. Electricity Transmission Device About Single Girder EOT Crane Design Crane manufacturers Dongqi Group mainly supply overhead cranes, gantry cranes, eot cranes, bridge cranes, electric hoists, crane parts and related industrial cranes in China.

Production Details Steel or aluminum profile KBK lifting system has changed the understanding of the traditional industrial field of the crane. The crane design is lightweight, convenient assembly, and ergonomic, which brings revolutionary improvement in the working efficiency and is a more cost-effective choice for the industrial field. Series of KBK flexible modular suspension crane system Series of KBK flexible modular suspension crane system contains KBK – D type monorail, KBK – LD type single girder, KBK – LS double girder, KBK – DZX the pillar mounted column jib crane, KBK – BZX wall-mounted type crane, KBK – MD single-girder gantry crane, KBK – MS double girder gantry crane, KBK – DT stacking crane, KBK – JS machinery and so on all kinds of lifting equipment, lifting weight 0.5 t – 5 tons, have wide use range, especially suitable for modern production conveyor line. KBK-D flexible modular monorail conveyor KBK-D flexible modular monorail conveyor, the use of standard components, according to the user provided logistics transmission, distribution, requirements, can be combined out of a ring, bifurcation, network and other monorail conveyor line, used to meet the needs of material transport. KBK-D flexible modular monorail transmission line can supply power to the whole line. Each trolley can be electrically driven on its own, rather than by a centralized power station. In this way, the freedom of a single trolley is greater, and can transport materials in both directions. Due to the absence of centralized power station and traction chain tension constraints, flexible modular monorail transmission line is not limited by the length. If the standard track and the quick joint are docked, the untransportable materials can be transferred between two flexible combined monorails in different places. The flexible modular monorail conveyor trolley deliver capacity can up to 2000Kg. KBK-LD type flexible modular single girder suspension crane KBK-LD type flexible modular single girder suspension crane is composed of standard linear track and other auxiliary standard parts. The trolley travelling part at both ends of the main beam can be run on two tracks perpendicular to the direction of the main beam, the single beam can be used with each type of fixed chain hoist, the special KBK driving device can drive the hoist to run along the direction of the main beam. This kind of product is used for plane material transportation and can be used in workshop or warehouse. Due to its special flexibility and degree of freedom, the flexible modular single-beam suspension crane can be inclined to run on the track, it can also walk on the track with variable span, and it can also run on two concentric circular curved tracks which is not possible for other kinds of lifting products. The maximum span of flexible composite single-beam suspension crane is 10 meters and the maximum lifting capacity is 2500Kg. KBK-LS type flexible modular double girder suspension crane KBK-LS type flexible modular double girder suspension crane is composed of standard linear track and other auxiliary standard parts. The trolley travelling part at both ends of the main beam can be run on two tracks perpendicular to the direction of the main beam, the single beam can be used with each type of fixed chain hoist, the special KBK driving device can drive the hoist to run along the direction of the main beam. This kind of product is used for plane material transportation and can be used in workshop or warehouse. The flexible modular double girder suspension crane is used to lift heavy materials with large span due to the use of double-rail parallel composite beam to increase the load-bearing capacity of the main beam. KBK-DT stacking crane KBK-DT stacking crane is composed of 4S standard components, double girder suspension crane and a special stacker. Suitable for the transport, storage and access of unit cargo and pallet etc. Easy to operate, can greatly improve efficiency. The stacker can rotate 360°, and can be lifted by YY type electric chain hoist, with the maximum lifting capacity up to 500Kg.

Coil handling and steel warehousing requires a professional crane partner. Dongqi Crane machine can take your specifications and design a crane to handle your needs. Our engineers design your steel coil handling and storage project to be efficient, versatile, and high speed. Our overhead cranes can handle the capacity you need from under 30 tons up to 50 tons and more. High speed, adjustable frequency drives on the bridge, trolley and hoist allow for smooth and flexible. Each crane is designed to your unique needs, spans up to 35m, up to 12m lift and speeds to meet your needs. High speed allows you to move the empty hook to the next position quicker. We can make your coil handling and warehousing processes automated to meet your needs also. Whether you need full automation or just a portion of the process automated, we can tailor your crane to meet your inventory, storage capacity or handling needs. To learn more about coil handling and steel warehousing cranes, welcome to send us your project requirements and request a quote today!

For which applications are each of the crane types best suited? Bridge cranes typically are physically the largest crane machine type, and are used to carry the heaviest loads. The double girder configuration is particularly well suited to applications in which there is a wide span between the runways, or the load is exceptionally large or heavy. The supporting runways of a bridge crane may be built into the structure of the facility, making it ideal for large, permanent installations where the design of the crane is integral to the design of the building. However, these cranes are not limited to fixed-location applications. Freestanding bridge cranes, which feature a modular design that allows them to be easily relocated to other parts of your facility, are also widely used. Gantry cranes are well suited for portable or outdoor applications. They are often used for loading and offloading in storage yards, shipyards, rail yards, and on construction sites. Because of their mobility, they are also ideal for transporting loads between locations on a site, or between buildings. Monorail cranes work especially well in applications that are highly structured and the load's route of travel is fixed, even though it might not follow a straight line. Examples include production lines and continuous operations such as painting processes. Because the topology of a monorail crane's route of travel is variable, special care must be taken with the design to ensure that the crane is properly supported and that appropriate margins of safety are maintained at every point in the workflow. How to determine which overhead crane design is best for you? Your primary consideration is, of course, the applications in which the crane will be used. For example, if you will be moving heavy loads across a large fixed space, a bridge crane might be indicated. If the route of travel is fixed but non-linear, a monorail crane might be best. And if the workflow or application will frequently change, or if outdoor or portable operation is required, a gantry crane will probably be the best choice.

An overhead crane is a type of equipment that consists of two parallel beams. These beams are used to transport cargo from one place to another inside a factory. These crane company are extensively used in maintaining various applications such as warehouses, workstations, garage workshops, etc. The two beams of the crane used to support it in moving the load either side to side or forward & backwards. Hoist crane safety and precautions: Before operating an overhead crane, a person should have adequate knowledge about the important tips and tricks. Before starting the safety inspection, an operator should thoroughly check the below-mentioned potential safety hazards. An overhead crane should be operated with skilful, experienced and trained employees. People who don’t have adequate knowledge about the crane should stay away from operating a crane. Because any small mistake can lead up to the losing lives of people. You should consider the crane loading condition to avoid a load moment. This can overturn the crane. “Hoist danger” signs should be placed around the operational area. No worker and staff should stand or work beneath the hoist area. While operating an overhead crane, proper cautions and measures of safety length of people should be maintained. You should opt for a professional inspection of the load/stress-bearing structure at least annually. Also, submit the reports for the crane file. When a hoist or overhead trolly is travelling, don’t swing a crane or grab or hook. When the crane is in the operating phase, select those items on the crane that could potentially fall. The crane with the operator cabin should possess a fully-charged fire extinguisher. Check the bridge and trolley whether they are on track and functioning properly or not. Make sure that the load can travel without inhibitions. Never leave the load ignored. Before using, check the hook roller brackets, welds, locking devices, bearings, pins, shafts, gears, and removable outrigger attachment. Before starting check all brakes (the bridge and trolley motor brakes). Don’t forget to check the main chords and lacings. Check whether the bridge and trolley motor brakes are functioning properly or not. Do cross-check if all the below-the-hook devices are in good condition or not. Test proper calibration on all indicators. The correct response of brakes, motion lever, and locking devices must be checked. Never ignore the accuracy of the rated capacity indicator (RCI) or load moment indicator (LMI). You should inspect the crane periodically. This includes loose, missing bolts, pins or nuts, cracked, worn or distorted parts. Pay extra care and attention to the hook block. This will help you to get an idea of whether the wire rope and load chain are in the right positions or not. If they are not in the proper positions, fix their positions immediately. When the crane is in motion, the operator should be attentive. Always ensure that there is no kinking, cutting, crushing, un-stranding or thermal damage to the wire rope. Check whether all chain sprockets are operating effortlessly or not. The safety should be checked or inspected by professionals who have in-depth knowledge regarding this field.

Our client is from a company in Latin America, which is specializing in the sales, production, service and technology of forest machines designed for the cut-to-length method. Challenge Before the factory expansion, the forest machinery assembly line had mostly wall-mounted jib cranes and EOT crane company (electric overhead travelling). The components to be lifted had to remain small in size, and limited lifting height restricted movement. Some lifting had to always occur at a specific phase on the line where there was little room to lift. Our client's goal was to extend the lifting height and operating area of cranes and make the attachment of objects more versatile. Lifting an object with multiple cranes needed to be more flexible to facilitate the assembly collection of preliminary lines so that lifting large loads and entities would be easier and safer. Solution In the extensive crane renewal project, the company carefully compared the solution proposals of several suppliers. Our crane solution was chosen thought for the long connection and negotiation by our client. Along with the cranes’ technical solutions and quality, a very important criterion in the company was maintenance to ensure the lifting devices’ reliability and safety. Professional and quickly after-sale service is one of the cornerstones of DQCRANES service, and it has won many praises of customers all over the world. Feedback “The core goal of our expansion project is to ensure quality for our customers. We will now be able to modify our production more flexibly and assemble and move larger loads and assembled entities on the production line more safely.” Ricardo Gomez, Production Development Manager

In order to strengthen the safe use management of crane slings, strengthen employees’ safety awareness of using slings, and standardize the correct use methods, a safety management system for slings is specially formulated. The use of crane slings must comply with the safety management system 1. Management of slings 1. The production planning department and other sling use departments designate special personnel to be responsible for the management of slings. The slings used must be recorded in the team’s “sling management account”, and the rated load, specification length, and length of the slings must be registered. Use date, scrap date, etc., and number the sling. 2. The monitor is responsible for the safe use of all slings in the class. 3. The part-time safety officer of the team assists the team leader to regularly check the daily storage and use of the sling. Operators conduct safety inspections on slings before going to work every day, and fill in the “Daily Safety Inspection Form for Slings”. The inspector writes the hidden dangers and problems found in the remarks column and reports to the team leader. The team leader checks the daily inspection of the slings of the operators at least once a week and signs the checklist; the person in charge of the department inspects the operators at least once a month Daily inspection of slings and sign on the inspection form. 4. Operators should report to the team leader in time according to the degree of damage to the slings that have broken, loose, broken strands in the team, and the team leader will deal with the situation accordingly. 5. It is forbidden for teams to make or use uncontrolled slings and slings without serial numbers. 6. The slings applied for scrapping shall be replaced in time, and other slings shall not be substituted. 7. The Production Planning Department conducts regular and irregular inspections of the slings, and orders the team to rectify if problems are found. 2. the fixed placement of slings 1. Teams with slings are equipped with sling storage cabinets, and those that can be put in the cabinet must be put in the cabinet; the slings must be stored in a suitable location that cannot be put in the cabinet. 2. The sling storage cabinet in the workplace must be clearly marked, fixed in position, and easy to access. The slings are placed in an orderly manner according to the type of slings, wire ropes and other slings and load identification. 3. The placement of slings must be fixed and dedicated, and it is forbidden to be occupied or used for other purposes. 4. It is forbidden to place unused slings and other slings on the work site. 5. It is forbidden to store slings in the open air. When using slings in winter, they should be protected from water and moisture to prevent the slings from freezing and being broken. 6. Make obvious marks for the slings and slings that apply for scrapping, and put them in a fixed storage point for unified and centralized processing. No scrapped slings should appear in the workplace. 3. the use of slings 1. Overload use is strictly prohibited. 2. The sling should not be twisted or knotted during use. If it does, shake it straight, and do not twist it when carrying it. 3. When using a sling, it is not allowed to hoist cargo with sharp corners and edges without a protective cover. 4. After the sling is dirty or used in an environment with acid or alkali tendency, it should be cleaned with cold water immediately. 5. Do not tie the two slings together for use. 6. The lifting ring used to lift the water injection head should not be used if cracks, loose threads or bending deformation occur. Before lifting, check whether the thread of the hoisting ring is full and whether the split pin is inserted well. Generally, the hoisting ring is not allowed to be subjected to lateral or oblique force. The threaded lifting ring should be greased on the thread to prevent rust. 7. Do not allow the sling to hang the cargo for too long. 8. It is forbidden to throw slings. 9. Hammering must not be used to correct twisted slings. 10. Do not pull from under the heavy object or let the heavy object roll on the sling. 11. The wire rope sling is forbidden to come into contact with live metal or be injured by electric welding, electric arc, etc. Insulation measures should be taken when it is unavoidable. 12. After the sling is used, it must be stored in the original place in time, and it is forbidden to stay on the hook. 4. the scrapping of slings 1. The scrapping of slings and other slings used on site is mainly conducted by the self-inspection of each team. The safety authorities have the right to order the suspension of use or scrapping of slings found to have safety problems during the on-site inspection. 2. When it is scrapped, the team leader needs to submit an application, fill in the application form for scrapping of the sling and submit it to the safety department for approval, and discard it after confirmation on the spot. 3. The scrapping of special hooks, wire ropes, rings, etc. used on site shall be scrapped in accordance with the “Safety Regulations for Lifting Equipment Spreaders and Rigging”. The on-site sling shall be scrapped when the following situations occur: (1) The sling is worn, perforated, cut, or torn. (2) The load-bearing seams are frayed and the sutures are frayed. (3) The sling is fibrous, aging, elastic, and strength weakened. (4) The fiber surface is rough and easy to peel off. (5) There is a knot in the sling. (6) There are too many points of looseness, corrosion, acid and alkali burns, and thermal melting or scorching on the surface of the sling. (7) The cordon with the red cordon strap is exposed. 4. All teams should place the scrapped slings in the specified area uniformly, and the scrapped slings should be cut off. 5. the collection of the sling After the applicant (squad leader) submits an application for scrapping the strap, the safety management department will sign and seal it to take effect. The applicant will go to the warehouse to pick up a new sling with the requisition form in this form, and the retention form of the lower requisition shall be filed by the safety management department. The warehouse staff shall go through the collection procedures according to the signed and sealed application form. The squad leader registers the specifications and serial numbers of the new slings in the sling management ledger. 6.inspection and assessment The safety authority regularly organizes relevant departments to conduct special inspections on the safe use of slings, find hidden safety hazards, and take immediate measures. Anyone who is found to have violated the above regulations shall be punished in accordance with relevant measures.

Rail repair for rail crane is necessary to ensure crane safety. For your overhead crane and gantry crane, the following repair tip is worthy for your reading. 1,Remove Existing Crane rail: loose the bolts &nuts and for reserve, or cut the platens by gas cutting, these platens will be waste. Lifting crane rail drop to ground by hoisting. 2,Inspect supporting beam: a) Test the clearance room from beam top to roof bottom; b) Measure distance between both sides beam centers; c) Check if the beam, between two supporting points, is out of shape or sag. 3, Check if crane rail top tread is smaller/ deformation because of wheel’s friction. And inspect if crane rail is straight still. Pave crane rail correctly, operate your overhead crane and gantry crane safely. Contact Dongqi Hoist and Crane for sale for more information on